86-373-3510262
Torch Park, High-Tech Zone, No. 1789, Xinfei Road, Xinxiang, Henan, China (Mainland)
to Replace Immersion Water Heating Element
Product Description
Thick Film is one of today’s most innovative and forward-looking solutions for heating technology.
Precisely manufactured thick film heating elements feature a quick temperature rise, an extremely low thermal capacity and minimum temperature fluctuations. Their high efficiency is 97%.
Thick film heating elements feature very high surface power density(up to 60W/cm2).
Suitable for applications where extra fast heating of flowing liquid is required. Ideal heat transfer is guaranteed by flowing of liquid through all inner surface of the heating element.
Installation and Use
As this is a new type tubular structure water flow instant heating element, it can connect with water route directly.
SUS444 Thread Connector can be welded on the heater tube.
In order to mount it easily, we assemble plastic housing, PP end caps, thermostats (prevent dry heating), NTC sensor, wire leads. It can be mounted by side or two ends.
Product Characteristics
Compared with other immersion water heater elements, Jieda Thick Film Heating Tube/Element are advanced in bigger heat area, higher power density, faster temperature ramp up (80℃/S).
1. Electric Circuit printed on stainless steel tube surface, to heat the water flow inside. 5 Isolation layers sintered on the surface.
2. Large heat transfer area on tube surface; Ramp up and Cool down quickly; High utilization rate up to 97% or above
3. Fast temperature response, power density is as higher as 60w/cm2 and heating circuit's temperature raising rate exceeds 80℃/s.
4. Simple structure, Compact profile, Various Applications
Dimension | Φ30mm*110mm(length) | Heat Density | >40W/cm² |
Ramp-Up Rate | 150℃/s | Thermal Efficiency | >96% |
Heating Power | 3,000W | Service Life | >10,000 hours |
Rated Voltage | 220v | Certificate | CQC, RoHS |
Dielectric Strength | 1,500V/5mA/60s | Power Deviation | -10% - +5% |
Leakage Current | ≤0.25mA | Insulation Resistance | ≥200MΩ |
Type | Thick Film Water Flow Instant Water Heating Tube | Application | to replace iron immersion electric water heating element |
Shield Thermistor | PTC | Grounding Type | Spot-Weld |
Product Application
XHD-Y-300G30110 heating tube is widely applied in water purifier, water dispenser, pipeline water dispenser, electric faucet and other type of home appliances.
Related Products
Available Thick Film Heating Tube Element diameter are 18mm, 20mm, 30mm, 35mm, 40mm and 50mm
Power watts are 2.2kw, 3kw, 3.5kw, 3.8kw, 4kw, 5.5kw and 6kw
Mainly applied in Water Flow Instant Heating. Due to its long life time and higher thermal transfer, it's ideal to replace traditional immersion water heating elements.
FAQ
Q: What's Thick Film Heating Element?
A: -Thick Film Heater is a new technical art which is use screen printing technology and new thick film material.
It is printed with isolation dielectric, heating element and glass prevent on a substrate that is made by stainless steel, and through drying firing process with 800°C. Thick Film Heater has become a new type of heater.
Q: What’s the advantages of Jieda Thick Film Heating Element?
A: We fully master screen printing and sintering technology on curved surface stainless steel tubes, which makes it possible to heat continuous water flow without water tank.
60W/CM² POWER DENSITY
UP TO 150℃/S TEMPERATURE RANP UP
Q: What's the inlet and outlet diameter?
A: Thick Film Heating Tube : Ø18, Ø20, Ø30, Ø35, Ø40, Ø50mm
Thick Film Heating Element : Available with Ø10mm, Ø16mm and G1/2 OD20.9mm
Q: How to get the suitable model for our application?
A: We need to know the water temperature in inlet and outlet port, water flow rate, connection port details and other special requirements, to recommend the suitable Thick Film Heating Elements.
Q: What's the operation attentions?
A: 1. The temperature ramp-up above 80°C/s, please make sure the tube fulfilled with water before use.
2. Please install it vertically, make sure water flow direction from bottom to top, to prevent DRY HEATING in partial area of heating tube.
3. Set the minimum flow rate according to tubes' power watts, ensure smooth flowing of water, to prevent vaporizing and dry heating
4. Make sure reliability grounding.
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